Convergence Electronic Support
Electronic & Electrical Assembly Services
• Through-hole PCB Assembly• SMT / SMD PCB Assembly• Cable Harness / Cable Loom Assembly• Chassis / Cabinet Assembly• Turn-Key Solutions
Thru-Hole PCB Assembly
1. Pneumatic cutters preparing varistors
2. PCB components prepared for assembly
3. PCB's masked for assembly
4. PCB assembly line
5. PCB's place in racks
6. PCB's wave soldered
7. PCB's touched up and quality control
8. Ribbon Cable interconnect
Thru-Hole Hand PCB Assembly
Examples of hand assembly
SMT PCB Assembly
1. Low volume PCB production, solder paste is dispensed by hand by a pneumatic syringe
2. Large volume PCB production, solder paste is applied to the PCB via a solder paste stencil
3. Low voluem PCBs being assembledby hand with a vacuum pun, following an Altium file
4. Large volume PCBs being assembled by pick n place machine
Below, our table top pick n place machine in action
Cable Harness/Loom Assembly
1. Custom cabling for fuel mannagement control
2. Custom heatshrink labels for easy identification
3. Cable exiting connectors smoothly and evenly
4. Custom heatshrink labels for easy termination
5. Custom heatshrink labels for easy termination
6. SMT PCB mounted inside modified plastic case
7. Production build of small plastic cases with PCBs inside
8. Large lighting controller in metal cabinent
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Other examples of cable assembly, using methods of encapsulation, specialized tooling for cutting and stripping and testing
Case Assembly - Water Bore Controllers
1. Client supplied prototype water bore controller
2 & 3. Refined production unit done by Convergence
Case Assembly - Temperature Controllers
1. Client supplied prototpye next to Convergece refined design
2. Production of temperature controllers
3. Powering of temperature controllers
4. Testing of temperature controllers
Case Assembly - Other Examples
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